SuGreen Biofuels Pvt. Ltd. • Sirsa, Haryana Facility
FROM CROP RESIDUE
TO INDUSTRIAL ENERGY.
Pioneering the industrial transition from hazardous seasonal stubble burning to certified, high-calorific biofuel pellets powering India's thermal utilities, brick kilns, and green manufacturing.
AGRICULTURAL WASTE DOES NOT HAVE TO REMAIN WASTE.
Every season, northern India generates millions of tons of dry crop residues. SuGreen bridges the gap between grassroots harvesting machinery and industrial boilers, substituting fossil coal with standardized solid biofuel.
Precision Agro-Biomass
Paddy Straw Stubble
GCV ~3,950 kcalBaled directly from rice paddies in Sirsa and Fatehabad. High silica, pulverized and pelletized for thermal power boilers.
Wheat Straw Bales
GCV ~4,100 kcalHigh natural lignin binder content producing ultra-dense, low-fines pellets for commercial process steam generation.
Rice Husk & Fractions
GCV ~3,850 kcalSourced from regional grain processing mills. Consistent low moisture and excellent steady combustion characteristics.
Industrial Wood Sawdust
GCV ~4,350 kcalUltra low ash (<2.5%) pure cellulosic wood shavings blended in precision ratios for maximum thermal energy density.
Mustard & Oilseed Stems
GCV ~4,180 kcalDense fibrous stems harvested from western Haryana fields. High flame intensity and rapid heat release.
SuGreen Cylindrical Biofuel Pellets
Standardized 8mm & 10mm pellets designed for automatic stoker feeders, pulverizers, and pneumatic injection systems. Compliant with Ministry of Power CEA co-firing guidelines.
COMPRESSED
INTO VALUE.
Under 1,200 kg/cm² of mechanical pressure, low-density crop waste undergoes molecular restructuring, releasing natural lignins that solidify into high-caloric fuel cylinders.
The Transformation Scroll
01. Collection & Stubble Baling
High-capacity automated balers deploy across Sirsa, Fatehabad, and Bathinda farms immediately following combine harvest, gathering loose stubble into compact rectangular and round bales before field burning can occur.
02. Industrial Rotary Drying
Raw baled straw carries 25%–35% initial moisture. Triple-pass rotary drum dryers utilize indirect flue air to lower moisture to uniform <10% levels, critical for maximizing combustion GCV and pellet structural binding.
03. Heavy-Duty Hammer Milling
Dried stalks pass through high-torque industrial hammer mills with interchangeable 3mm–5mm screens, pulverizing straw into a homogenous fibrous mesh ready for high-pressure ring extrusion.
04. High-Pressure Ring Die Extrusion
The pulverized biomass is forced through precision alloy steel ring dies under 1,200 kg/cm² pressure. Frictional temperature softens natural vegetable lignin without chemical binders, extruding durable 8mm/10mm cylindrical pellets.
05. Counterflow Cooling & Bulk Despatch
Pellets exit the extruder at 90°C and enter counterflow coolers to stabilize hardness. Vibratory screening removes loose dust (<1% fines), followed by bulk silo storage and pneumatic truck loading.
01. Field Stubble Baling & Collection
Creating New Agrarian Markets.
Turning farm waste into an annual revenue-generating cash commodity. By establishing contracted baling agreements, farmers earn supplementary direct income per ton of residue while eliminating penalties associated with stubble burning.
- check_circle Direct bank transfers to over 1,200+ partner farmers
- check_circle Local rural machinery employment during harvest peaks
- check_circle Reliable domestic supply insulated from imported fuel volatility
Clearing Northern Skies.
Each metric ton of crop residue aggregated and pelletized prevents massive quantities of carbon monoxide, PM 2.5 particulates, and greenhouse gases from polluting Delhi-NCR and Haryana skies.
- check_circle Over 50,000 MT CO₂e emissions abated annually
- check_circle 95% reduction in volatile sulfur and harmful fly ash
- check_circle Supports national Net-Zero and renewable energy co-firing quotas
Industry Challenges & SuGreen Solutions
High Electrical Load
Heavy extrusion requires immense torque. SuGreen installed variable frequency drives (VFD) and captive solar array integration, reducing kWh consumed per ton of finished pellet.
Pellet Pricing Dynamics
Price volatility during non-harvest seasons. We provide long-term bilateral fixed-price supply agreements to power producers, eliminating price spikes.
Seasonal Stockpiling
Paddy straw degrades in moisture. Our 10-acre Sirsa buffer yard utilizes raised concrete platforms, heavy tarpaulin wrapping, and automated internal temperature sensors.
Boiler Slagging & Ash Fusion
High potassium/silica in straw can cause clinker formation in boilers. SuGreen utilizes proprietary algorithmic blending with woody biomass to elevate initial ash deformation temperatures above 1,150°C.
Continuous Biofuel R&D
Active collaboration with agricultural engineering institutes in Haryana to optimize next-generation torrefied biomass pellets with energy densities surpassing 4,800 kcal/kg.
Sirsa, Haryana Facility
Strategically positioned in the heart of northern India's prime paddy-wheat belt. Our industrial hub commands a 50 km rapid collection radius with direct highway connectivity to Delhi, Punjab, and Rajasthan industrial corridors.
LET'S BUILD A BETTER USE
FOR WHAT THE FIELD LEAVES BEHIND.
Whether you operate a 500MW thermal boiler seeking CEA co-firing compliance, or a regional agrarian farmer ready to monetize harvest residues, we are your trusted green bioenergy partner.